Question 1 [20]
A simple gear train of 30 and 50 teeth for pinion and gear wheel respectively, is used to drive an electric wheelchair at a velocity that is double the maximum velocity of slip. The pinion has an equal addendum as the gear wheel, a module of 3 mm, and a pressure angle of 14.5o. The wheelchair has a maximum velocity of 5 m/s when its pinion rotates at 800 r.p.m. Calculate:
1.1. The
1.2. The
1.3. The
1.4. The
1.5. The
1.6. The
magnitude of the velocity of slip of gears in mesh. (2) angular speed of the gear wheel in rad/s. (4) maximum length of a path of the approach in mm. (2) length of a path of a recess in mm. (7) addendum of the gears in mm. (7) contact ratio. (8)
Solution;
The given data;
No. of teeth on pinion(t)=30
No. of teeth on gear wheel (T)=50
Module(m)=3mm
Pressure angle("\\phi" )=14.5°c
Velocity of wheel chair("V_w")=5m/s
Rotation of pinion("N_p")=800r.p.m
(1.1) Magnitude of velocity of slip;
"V_s=2\u00d7V_w"
"V_s=2\u00d75m\/s"
"V_s=10m\/s"
(1.2)Angular speed of the gear wheel ;
"\\frac{N_p}{N_g}=\\frac{T_g}{T_p}"
"N_g=\\frac{N_p\u00d7T_p}{T_g}"
"N_g=\\frac{800\u00d730}{50}"
"N_g=480 r.p.m"
Convert into angular speed;
"w_g=\\frac{2\u03c0N_g}{60}" ="\\frac{2\u00d7\u03c0\u00d7480}{60}"
"w_g=50.26rad\/s"
(1.3) Maximum path of approach;
"p_a=rsin(\\phi)"
r is the radius of pinion pitch circle.
"r=\\frac{mT_p}{2}" ="\\frac{3\u00d730}{2}=45mm"
"p_a=45sin(14.5\u00b0)"
"p_a=11.27mm"
(1.4)length of path of recess;
Pitch radius of gear wheel,R;
"R=\\frac{mT_g}{2}=\\frac{3\u00d750}{2}" =75mm
Addendum radius of pinion is given by;
"r_a=r\\sqrt{1+\\frac Rr(\\frac Rr+2)sin^2\\phi}"
"r_a=45\\sqrt{1+\\frac{75}{45}(\\frac{75}{45}+2)sin^2(14.5)}"
"r_a=52.92mm"
Path of recess,"p_r" ;
"p_r=\\sqrt{r_a^2-r^2cos^2\\phi}-rsin\\phi"
"p_r=\\sqrt{52.92^2-45^2cos^2(14.5)}-45sin(14.5)"
"p_a=18.77mm"
(1.5) Addendum of the gears ;
"A_g=R[\\sqrt{1+\\frac{r}{R}(\\frac{r}{R}+2)sin^2\\phi}-1"
"A_g=75[\\sqrt{1+\\frac{45}{75}(\\frac{45}{75}+2)sin^214.5}-1"
"A_g=3.585mm"
(1.6) contact ratio;
Path of contact;
"p_c=p_a+p_r"
"p_a=\\sqrt{R_a-R^2cos^2\\phi}-Rsin\\phi"
"p_a=\\sqrt{78.585^2-75^2cos^214.5}-75sin(14.5)"
"p_a=11.2754mm"
Hence;
"p_c=11.2754+118.77=30.05mm"
The pitch circumference;
"C_p=3\u03c0"
Hence the contact ratio;
"\\frac{p_c}{C_p\u00d7cos\\phi}" ="\\frac{30.05mm}{3\u00d7\u03c0\u00d7cos(14.5)}"
"=3.293"
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