A pilot-scale disc-track centrifuge is tested for recovery of bacteria. The centrifuge contains 25 discs with inner and outer diameters 2cm and 10cm, respectively. The half-cone angle is 35 degree. When operated at a speed of 3000 rpm with a feed rate of 3.5 litres/min, 70% of the cells are recovered. If a bigger centrifuge is to be used for industrial treatment of 80 litres/min, what operating speed is required to achieve the same sedimentation performance if the larger centrifuge contains 55 discs with outer diameter 15cm, inner diameter 4.7cm, and half-cone angle 45 degrees?
For small scale centrifuge:
D1 = 0.02m , R1 = 0.01m
D0 = 0.10m , R0 = 0.05m
n1 = 25discs
ω1 = 3000rpm
Q1 = 3.5 L/min
θ1 = 35⁰
Large scale centrifuge:
D0,2 = 0.15m , R0,2 = 0.075m
D1,2 = 0.047m , R1,2 = 0.0235m
n2 = 55discs
ω2 = ?
Q2 = 80 L/min
θ2 = 45⁰
Q = "v"g Σ
Since the dimensions of particles does not change in both cases , therefore "v"g remains constant.
Q ∝Σ "\\implies" "\\frac{Q_1}{ \u03a3_1}" = "\\frac{Q_2}{ \u03a3_2}"
Σ1 = "\\frac{2\\pi n\u03c9}{3g}" (R"_0^3" - R"_1^3" ) cotθ
Σ 1 = "\\frac{2\\pi(25)(2\\pi\\frac{rad}{rev}3000\\frac{rev}{min}\\frac{1min}{60s})^2}{3(9.81m\/s\u00b2)}" (0.053 --0.013 )m3 × "\\frac{1}{tan35\u2070}"
Σ1 = 106.6m²
Σ2 = "\\frac{Q_2}{Q_1}" Σ1
= "\\frac{80}{35}"× 106.6
Σ2 = 2436.5m²
Next we find ω2
Σ2 = "\\frac{2\\pi n_2(\\omega_2)^2}{3g}" ( R"_{0,3} ^3" - R"_{1,2}^3" ) cot45⁰
"\\omega"2 = "\\sqrt{\\frac{3g\u03a3_2}{2\\pi n_2(R_{0,1}^3-R_{1,2}^3)cot45\u2070}}"
"\\omega"2 = "\\sqrt{\\frac{3(9.81m\/s\u00b2)2436.5m\u00b2}{2\n\\pi(55)(0.075\u00b3-0.0235\u00b3)m\u00b3cot45\u2070}}"
"\\omega"2 = 658 "\\frac{rad}{s}" × "\\frac{rev}{2\\pi rad}" × "\\frac{60s}{1min}"
"\\omega"2 = 6286.7 rpm
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