A thick cylinder of 100 mm external diameter and 50 mm internal diameter is wound with
steel wire of 1 mm diameter, initially stressed to 20 MN/m’ until the outside diameter is
120 mm. Determine the maximum hoop stress set up in the cylinder if an internal pressure of
30 MN/m’ is now applied.
Given,
External diameter "(R)=100 mm=100\\times 10^{-3}m"
Internal diameter "(r)= 50 mm=50\\times 10^{-3}m"
"r_1=0.025"
Diameter of steel wire "(d)=1mm=10^{-3}m"
Applied stress"= 20MN\/m =20\\times 10^6N\/m"
Outside diameter "(d)=120mm =120\\times 10^{-3}m"
"(r_2)=0.06m"
Internal pressure "(\\sigma_r)=30MN\/m = 30\\times 10^6N\/m"
"\\Rightarrow -30=A-\\frac{B}{0.025}=A-1600B...(i)"
"\\Rightarrow 0=A-\\frac{B}{0.06^2}=A-278B ...(ii)"
From equation (i) and (ii),
"\\Rightarrow 30=1322B"
"\\Rightarrow B=\\frac{30}{1322}=0.0227"
"\\Rightarrow A=278B"
"\\Rightarrow A=278\\times 0.0227 =6.32"
For calculating the stress, the wire and cylinder should be treated like a single thick cylinder with internal diameter 50mm and 120mm external diameter.
Hoop stress at 25mm is "(\\sigma_{r_1})=A+1600B=42.7MN\/m^2"
Hoop stress at 60mm is "(\\sigma_{r_2})=15.4MN\/m^2"
"\\Rightarrow \\sigma_r=-\\frac{r^2-R^2}{2r^2}T\\log(\\frac{R_3^2-R_1^2}{r^2-R_1^2})=p"
"\\Rightarrow \\sigma_r=\\frac{0.05^2-0.025^2}{2\\times 0.05^2}T\\log_e(\\frac{0.06^2-0.025^2}{0.05^2-0.025^2})"
"\\Rightarrow \\sigma_r = \\frac{18.75\\times 20}{50}\\log_e(\\frac{29.75}{18.75})"
"\\Rightarrow \\sigma_r=-3.45MN\/m^2"
So, for the wire winding, the stress in the tube
"\\sigma_r=-3.45" at "r=0.05"
and "\\sigma_r =0" to "r=0.025"
"\\sigma _r=A-400B"
"\\Rightarrow -3.45=A-400B ....(iii)"
and "0=A-1600B...(iv)"
Now, solving equation (iii) and equation (iv)
"-3.45=1200B"
"\\Rightarrow B=2.88\\times 10^{-3}" and "A=-4.6"
Hoop stress at 25mm is "(\\sigma_{r_1})=A+1600B=-9.2MN\/m^2"
Hoop stress at 50mm is "=A+400B =-5.75 MN\/m^2"
Hence, the internal pressure at
r=25mm, "\\sigma_H=42.7-9.2=33.5MN\/m^2"
"r=50mm," "\\sigma_H=15.4-5.75 =9.65MN\/m^2"
So, the maximum hoop stress "33.5MN\/m^2"
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