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  QUESTION 1: [Temperature Stresses]    [14] A link in a jig that experiences changes in temperature is comprise of two bars in series. The steel component has a Young’s modulus, coefficient of thermal expansion, diameter, and length of 200 GPa, 12×10−6/�, 0.06 m and 10 meters, respectively, and is fixed rigidly on the end that is further from its joint with the other bar. The aluminium component has a Young’s modulus, coefficient of thermal expansion, inner (i) and outer diameters (o), and length of 80 GPa, 23×10−6/�, 0.03 and 0.08 m, and 15 meters, respectively, and has a gap of 15 mm between its free end and the jig housing. Determine: 1.1. The maximum temperature change that is allowed on the jig before the aluminium bar touches the housing. 1.2. The type and magnitude of stresses induced in the two bars if the jig housing is exposed to a temperature rise of 800C


Estimate the Young’s modulus of a material. Given r0=2.5 Å, n = 1, m = 9, and A = 7.68×10–29 J m.
For a 1080 steel that has been water quenched, estimate the tempering time at 535 C to

achieve a hardness of 45 HRC.
Difference between crystal structure and crystal systems
Calculate the amount of heat transfer required to change 88 kg of ice (solid state) which is at 00C to

water (liquid state) of 100C. The specific heat capacity of ice is 2090 J/kg0C and the specific latent heat

of fusion is 335 kJ/kg.
Reproduce the Copper – Nickel binary phase equilibrium diagram shown in fig.1 and apply Gibbs phase rule to calculate the degrees of freedom for a Cu - 50% Ni alloy at; a) 1380oC b) 1300oC c) 1150oC
A 55% Ni Cu-Ni alloy is cooled from liquid state to 1300 oC. Calculate the % of Liquid and solid at 1300 oC.
the atomic packaging factor of iron decreases by what percentage you when it is cooled from 1000 to 900°c
What is nondestructive electric test in pipes? In standard ASME SA106
What is ladle analysis and product analysis in steel ? Why it is done and what parameters are tested here ?
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