Nowjuice, Inc., produces Shakewell® fruit juice. A planner has developed an aggregate forecast for demand (in cases) for the next six months.
MonthMayJunJulAugSepOct Forecast4,0004,8005,6007,2006,4005,000
Use the following information to develop aggregate plans.
Regular production cost$10per case Regular production capacity5,000cases Overtime production cost$16per case Subcontracting cost$20per case Holding cost$1per case per month Beginning inventory0
1.Develop an aggregate plan using each of the following guidelines and compute the total cost for each plan.
a.Use level production. Supplement using overtime as needed. (Negative amounts should be indicated by a minus sign. Leave no cells blank - be certain to enter "0" wherever required. Omit the "$" sign in your response.)
Period May Jun Jul Aug Sep Oct Total Forecast4,0004,8005,6007,2006,4005,00033,000 Output Regular Overtime Output - Forecast Inventory Beginning Ending Average Backlog Costs: Regular$$ Overtime Inventory Back orders Total$$
b.Use a combination of overtime (500 cases per period maximum), inventory, and subcontracting (500 cases per period maximum) to handle variations in demand. (Negative amounts should be indicated by a minus sign. Leave no cells blank - be certain to enter "0" wherever required. Omit the "$" sign in your response.)
Period May Jun Jul Aug Sep Oct Total Forecast4,0004,8005,6007,2006,4005,00033,000 Output Regular Overtime Subcontract Output - Forecast Inventory Beginning Ending Average Backlog Costs: Regular$$ Overtime Subcontract Inventory Back orders Total$$
c.Use overtime up to 750 cases per period and inventory to handle variations in demand. (Negative amounts should be indicated by a minus sign. Leave no cells blank - be certain to enter "0" wherever required. Omit the "$" sign in your response.)
Period 1 2 3 4 5 6 Total Forecast4,0004,8005.6007,2006,4005,00033,000 Output Regular Overtime Output - Forecast Inventory Beginning Ending Average Backlog Costs: Regular$$ Overtime Hire/Lay off Inventory Back orders Total$$
2.Which plan has the lowest total cost?
SecondFirstThirdNeither
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