Fischer–Tropsch process
The Fischer–Tropsch process is a collection of **chemical reactions** that converts a mixture of **carbon monoxide** and **hydrogen** into liquid **hydrocarbons**. These reactions occur in the presence of certain metal **catalysts**, typically at temperatures of 150–300 °C (302–572 °F) and pressures of one to several tens of
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It serves as an important reaction in both coal liquefaction and gas to liquids technology as well as many other chemical processes aimed at producing compounds based on hydrocarbon chains.[1] It works by combining carbon monoxide and hydrogen that are produced from coal, natural gas, or biomass in a process known as gasification, and the Fischer-Tropsch process then turns these
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gases into a synthetic lubrication oil and synthetic fuel.[2] The Fischer-Tropsch process has received intermittent attention as a source of low-sulfur diesel fuel and to address the supply or cost of petroleum-derived hydrocarbons.
A Fischer-Tropsch-type process has also been suggested to have produced a few of the building blocks of DNA and RNA within asteroids.[3] Similarly, naturally occurring FT processes have also been described as important for the formation of abiogenic petroleum.
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The Fischer-Tropsch process involves a series of chemical reactions that produce a variety of hydrocarbons, ideally having the formula . The more useful reactions produce alkanes as follows:
where is typically 10–20. The formation of methane () is unwanted. Most of the alkanes produced tend to be straight-chain, suitable as diesel fuel. In addition to alkane formation, competing reactions give small amounts of alkenes, as well as alcohols and other oxygenated hydrocarbons.[4]
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Fischer-Tropsch intermediates and elemental reactions
Converting a mixture of and CO into aliphatic products obviously should be a multi-step reaction with several sorts of intermediates. The growth of the hydrocarbon chain may be visualized as involving a repeated sequence in which hydrogen atoms are added to carbon and oxygen, the C–O bond is split and a new C–C bond is formed. For one –CH₂– group produced by CO + 2 H₂ → (CH₂) + H₂O, several reactions are necessary:
- Associative adsorption of CO
- Splitting of the C–O bond
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- Dissociative adsorption of
- Transfer of to the oxygen to yield
- Desorption of
- Transfer of to the carbon to yield
The conversion of CO to alkanes involves **hydrogenation** of CO, the **hydrogenolysis** (cleavage with ) of C–O bonds, and the formation of C–C bonds. Such reactions are assumed to proceed via initial formation of surface-bound **metal carbonyls**. The CO **ligand** is speculated to undergo dissociation, possibly into oxide and **carbide** ligands.[5] Other potential
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intermediates are various fragments including formyl (CHO), hydroxycarbene (HCOH), hydroxymethyl (CH₂OH), methyl (CH₃), methylene (CH₂), methylidyne (CH), and hydroxymethylidyne (COH).
Furthermore, and critical to the production of liquid fuels, are reactions that form C–C bonds, such as **migratory insertion**. Many related stoichiometric reactions have been simulated on discrete **metal clusters**, but homogeneous Fischer–Tropsch catalysts are poorly developed and of no commercial importance.
Addition of isotopically labelled alcohol to the feed stream results in incorporation of
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alcohols into product. This observation establishes the facility of C–O bond scission. Using C-labelled *ethylene* and *propene* over cobalt catalysts results in incorporation of these olefins into the growing chain. Chain growth reaction thus appears to involve both ‘olefin insertion’ as well as ‘CO-insertion’.[6]
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