Describe the process of catalytic cracking used in the petroleum refining industry
Your answer must also include:
· A balanced chemical equation, physical states included and reaction conditions stated
· Examples of a product formed from catalytic cracking (in petroleum refining) and its use
In petroleum refining, this process is used in the production of petrol, diesel, and gasoline. In chemistry, it is a process of breaking down large alkane into simpler alkenes and alkanes. Similarly, cracking of hydrocarbons includes breaking down of a complex long chain of hydrocarbons into smaller ones.
During this process, it involves numerous chemical reactions based on free radicals. Some vital reactions that take place are stated below.
Initiation: Here a single molecule breaks down into 2 free radicals. Only a smaller portion of freed radicals undergoes initiation, but it is sufficient to produce free radicals that are necessary to carry forward the entire reaction.
CH3CH3 → 2 CH3
Abstraction of Hydrogen: Here the second molecule becomes a free radical as it removes a hydrogen atom from another molecule.
CH3• + CH3CH3 → CH4 + CH3CH2•
Radical Decomposition: Here free radicals break into other free radical and an alkane. This reaction gives rise to alkene products.
CH3CH2• → CH2=CH2 + H
Radical Addition: This reaction results in the formation of aromatic products. Here radical reacts with an alkene to produce a free radical.
CH3CH2• + CH2=CH2 → CH3CH2CH2CH2•
Termination: Here 2 radicals react with each other to form products that are not free radicals. This reaction results in two forms namely recombination and disproportionation.
CH3• + CH3CH2• → CH3CH2CH3
CH3CH2• + CH3CH2• → CH2=CH2 + CH3CH3
The first thermal cracking process for breaking up large nonvolatile hydrocarbons into gasoline came into use in 1913; it was invented by William Merriam Burton, a chemist who worked for the Standard Oil Company (Indiana), which later became the Amoco Corporation. Various improvements to thermal cracking were introduced into the 1920s. Also in the 1920s, French chemist Eugène Houdry improved the cracking process with catalysts to obtain a higher-octane product. His process was introduced in 1936 by the Socony-Vacuum Oil Company (later Mobil Oil Corporation) and in 1937 by the Sun Oil Company (later Sunoco, Inc.). Catalytic cracking was itself improved in the 1940s with the use of fluidized or moving beds of powdered catalyst. During the 1950s, as demand for automobile and jet fuel increased, hydrocracking was applied to petroleum refining. This process employs hydrogen gas to improve the hydrogen-carbon ratio in the cracked molecules and to arrive at a broader range of end products, such as gasoline, kerosene (used in jet fuel), and diesel fuel. Modern low-temperature hydrocracking was put into commercial production in 1963 by the Standard Oil Company of California (later the Chevron Corporation).
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