The galvanizing of iron sheet can be carried electrolytically using a bath containing zinc sulfate solution. The sheet is made the cathode, and a graphite anode is used. Calculate the cost of electricity required to deposit 0.49 mm layer of zinc on both sides of an iron sheet 2.0 m wide and 80m long if the current is 30 A, the voltage is 3.5 V, and the energy efficiency of the process is 90%. Assume the cost of electricity is Php 12.50 per kilowatt-hr. The density of zinc is 7.1g/cm3.
Galvanizing is a process where iron is coated with zinc which provide protection against corrosion of iron or steel. The galvanizing f iron sheet can be carried electrolytically using a bath containing zinc sulfate solution. The sheet is made the cathode, and a graphite anode is used.
1. Given that the dimensions of the iron sheet as follows:
Wide = 2.0 m = 2 × 102 cm
Length = 80 × 102 cm
Thickness = 0.49 mm = 49 × 10- 3 cm
Therefore, calculate the volume:
V o l u m e = 2 × w i d e × l e n g t h × t h i c k n e s s
V o l u m e = 2 × 2 × 102 cm × 80 × 102 cm × 49 × 10- 3 cm
V o l u m e = 156.8 × 103 cm3
Next find the weight of zinc:
Weight of zinc = volume × density
Weight of zinc = 156.8 × 103 cm3 × 7.1 g/cm3
Weight of zinc = 1118.5 × 103 g
Then, find out the number of moles of zinc:
"n = \\frac{Weight \\; of\\; zinc}{molecular \\;weight} \\\\\n\nn = \\frac{1118.5 \\times 10^3}{65.409} = 1.71 \\times 10^4 \\;mol"
Given that,
E = 3.5 V
F = 96,485 C/mol
∆G = -nFE
The given reaction,
Zn2+ + 2e- → Zn( s )
One mole of zinc requires 2 moles of electrons.
Therefore,
∆G = -2 × 1.71 × 104 mol × 96,485 C/mol × 3.5 V
∆G = -11550 MJ or 1.155×104 MJ
The energy efficiency of the process is 90%.
Thus the total energy is calculated as follows:
"11550\\; MJ \\times \\frac{100}{90} = 12833.3 \\;MJ"
1kW h = 3.6 MJ
"\\frac{12833.3}{3.6} = 3564.8 \\;kWh"
Therefore, for Php 12.50 per kilowatt-hr, the cost of electricity is as follows:
3564.8 kWh × Php 12.50 = Php 44560
Hence, the cost of electricity per 3564.8 kWh is Php 44560 .
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