In the Deacon process for the manufacture of chlorine, HCl and O2 react to form Cl2 and H2O. Sufficient
air (21 mole% O2, 79 mole% N2) is fed to provide 35% excess oxygen and the fractional conversion of
HCl is 85%. Calculate the composition (% mole) of the product stream components. (Basis: 100 moles
HCl)
Basis : 100 moles of HCl
Fractional conversion of HCl = 85%
HCl reacted = 85 moles
HCl unreacted = 15 moles
Oxygen is supplied in 35% excess
"2HCl+\\dfrac{1}{2}O_2\\longrightarrow Cl_2+H_2O"
From Balanced chemical reaction,
2 moles of HCl reacts to form 1 mole of Cl2 and 1 mole of H2O
From 85 moles of HCl,
Cl2 formed = 42.5 moles
H2O formed = 42.5 moles
2 moles of HCl reacts with "\\dfrac{1}{2}" moles of O2
85 moles of HCl reacts with "=85\\times\\dfrac{1}{4}=21.25" moles of O2
Moles of O2 supplied = "(\\dfrac{35}{100}\\times21.25)+21.25=28.68" moles
Moles of O2 unreacted = moles of O2 supplied "-" moles of O2 reacted = 7.43 moles
100 moles of air contains 21 moles of O2
28.68 moles of O2 is contained in 136.57 moles of air
100 moles of air contains 79 moles of N2
136.57 moles of air contains = 107.89 moles of N2
Product stream contains,
N2 = 107.89 moles = "\\dfrac{107.89}{215.32}\\times100=50.10\\%"
O2 = 7.43 moles = "\\dfrac{7.43}{215.32}\\times100=3.45\\%"
HCl = 15 moles = "\\dfrac{15}{215.32}\\times100=6.96\\%"
Cl2 = 42.5 moles = "\\dfrac{42.5}{215.32}\\times100=19.73\\%"
H2O = 42.5 moles = "\\dfrac{42.5}{215.32}\\times100=19.73\\%"
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